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FSAE Tire Test Consortium


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INTRODUCTION

The FSAE Tire Test Consortium (FSAE TTC) is an organization of Formula SAE teams who pool their financial resources to obtain high quality tire force and moment data.  The FSAE TTC's role is to gather funds from participating FSAE teams, organize and conduct tire force and moment tests and distribute the data to all participating teams.

The FSAE TTC is co-directed by:

  • Dr. Edward M. Kasprzak  (University at Buffalo, Milliken Research Associates)  -- liaison with Calspan TIRF and MRA, tire test coordinator, registration coordinator, distribution coordinator 
  • Dr. Bob Woods (University of Texas Arlington, FSAE founding member) -- general project oversight, liaison with tire companies
  • Douglas Milliken (Milliken Research Associates, FSAE Design Judge) -- oversees FSAE TTC finances, donated this web space

Denny Trimble (University at Washington) was also a co-founder and director.  The FSAE TTC thanks Denny for his considerable contributions and wishes him well in his current endeavors.

Additionally, the FSAE TTC is supported by:

The FSAE TTC is not affiliated with Milliken Research Associates, Inc.  We thank FSAE Design Judge Doug Milliken for donating this webspace and agreeing to oversee the finances of the Consortium.

 

SUMMARY

FSAE teams join the FSAE TTC at a cost of $500 as per the conditions below.  In return, they receive all tire data measured by the FSAE TTC.  Tire data includes tire force/moments and spring rate info as described below.  With registration, teams are allowed to vote for four tire constructions they would like to see tested--the most popular are tested.  To date, two rounds of testing have been completed and additional tests may follow as time and finances allow.

Tire data includes tire force/moments and spring rate info as described below, for more techinical detail please see the SAE paper by Kasprzak and Gentz.

 

TEST PROCEDURE

The first round of testing at Calspan was conducted on 27-29 July 2005.  Five constructions were tested:

  • Hoosier 20x6-13 R25A
  • Hoosier 20x7-13 R25A
  • Hoosier 18x6-10 R25A
  • Goodyear 20x6.5-13 R065
  • Goodyear 20x7-13 R065

The second round of testing at Calspan was conducted in early February 2006.  Five constructions were tested:

  • Goodyear 18x6.5-10
  • Hoosier 20.5x7.0-13
  • Hoosier 20.5x6.0-13
  • Avon 7.2/20.0-13
  • Avon 6.2/20.0-13

Tires were donated by The Goodyear Tire & Rubber Company and Hoosier Racing Tire.  Future tests of additional constructions may occur as funds allow.  Currently a third round of testing is being considered for 2007.  Details will follow.

Data is collected in a series of sweeps.  Slip angle sweeps--where the slip angle varies from near-zero to a maximum, through zero to a minimum and back to zero--are used for lateral force data.  Slip ratio sweeps are used for tractive/braking data.  Sweeps are taken at fixed values of inclination angle, inflation pressure, road velocity and normal load.  A collection of sweeps at different values of these set points composes the test matrix.

The first two rounds of tests used the following test plan:

Slip angle sweeps at 5 loads and 5 cambers using nominal pressure
Slip angle sweeps at 2 loads and 5 pressures with nominal camber
Slip ratio sweeps at 3 loads and 4 cambers using nominal pressure

Tests were conducted on Calspan's flat-belt tire test machine using 120 grit belt paper and a velocity of 25 mph.  Static and Dynamic (rolling) spring rate tests were run in conjunction with the lateral force tests.  Longitudinal Force tests cannot be run on 10" tires due to limitations of the Calspan test machine.

For what it's worth, conducting these tests on 5 tire constructions would cost approximately $19000 for an ordinary customer at Calspan.  The FSAE TTC has negotiating a reduced price, and Calspan is eager to support FSAE through these tests.

Note that the details of the tests (specific loads, inclination angles, etc.) are subject to revision in future rounds of testing, but will keep the same spirit of the tests as described above.

 

ROUND 3 -- AUGUST 2007

The third round of testing at Calspan was conducted in early August 2007.  Four constructions were tested:

  • Michelin  16/53-13 (radial, "B" compound)
  • Hoosier   20.5x7-13 R25A
  • Hoosier 20x7.5-13 R25A
  • Goodyear  D2692 20x7-13 (asymmetric construction)

The test plan is similar to that used in the first two rounds of testing, with a few additions.  These tires were tested on rim widths of 6, 7 and 8 inches to measure the effects of rim width on the tire characteristics.  The drive/brake tests were conducted at a few non-zero slip angles to measure friction ellipse effects.  The test plan also included a tire wear study.

Data from this third round of tests is being shipped by DVD during the first week of October, 2007.  All consortium members will receive a DVD.

 

TEST OUTPUT

A video record of the tire tests was recorded on DVD and is delivered to all consortium members.  Members may also send a representative to witness any future tests in person (interested parties please contact Dr. Kasprzak for details). 

Data was collected at 10-20Hz.  Output channels include:

  • Elapsed Time
  • Road Velocity
  • Slip Angle
  • Inclination Angle
  • Slip Ratio
  • Normal Load
  • Lateral Force
  • Longitudinal Force
  • Aligning Torque
  • Overturning Moment
  • Loaded Radius
  • Effective Radius
  • Wheel RPM
  • Tire Pressure
  • Tire Surface Temperature (1 or 2 locations on the tread)
  • Ambient Temperature
  • Road Surface Temperature

Data is provided in both USCS and SI units.  Milliken Research Associates has provided an MRA Nondimensional Tire Model of the tire data, and Stackpole Engineering Services has provided Pacejka-based models.  These models are included on the DVDs.

 

USE OF THE DATA

Consortium members are free to use this data in the design and construction of their FSAE entries, other school projects and related academic activities.  Any publication or presentation of the tire data must acknowledge Calspan and the FSAE TTC.  Individuals and teams are prohibited from donating or selling the data to any other individual, group, team or university, or posting it on the internet.  Anyone wishing to obtain the data may do so by joining the FSAE TTC, regardless of their affiliation (i.e., non-FSAE teams or individuals are welcome to join the FSAE TTC, although they won't have voting rights on tire constructions to be tested).  The data may not be used in any commercial application.

 

FINANCIAL DETAILS AND REGISTRATION

Registration remains open.  All registered teams receive data from the July 2005 tests, the February 2006 tests, the August 2007 tests (rounds 1 through three, respectively) and any future tests.

Registration involves completion of the Registration Form and submission of payment to FSAE TTC.

Finances are overseen by FSAE Design Judge Doug Milliken, who wrote the following:



Hello to FSAE Teams from Doug Milliken:

At the request of Dr. Bob Woods (UTA), Dr. Edward Kasprzak (MRA) and Mr. Denny Trimble (UW), I have agreed to keep track of funds to support force and moment tire testing at Calspan.  For their part, our good friends at Calspan's Tire Research Facility have agreed to run the tests at a special "student" rate.

Please read this entire note carefully before you send any money.  If there are any questions, please send to Dr. Kasprzak and then watch this space for an update.


I.  Ground Rules

The "FSAE Tire Test Consortium" (FSAE TTC) will operate as follows:

1.  FSAE teams (and any other interested parties) contribute to a common fund.  The contribution amount is currently fixed at US$500.00 .

2.  From time to time I will update the account spreadsheet that lists all the consortium finances.  Open with MS-Excel or the free Open Office "Calc".
 
3.  When sufficient funds have been collected, Dr. Kasprzak (and others) will work with Calspan TIRF to test the tires and I will use money from the fund to pay for the tests and other incidental expenses such as mailing costs.  This should run the bank account down to nearly a zero balance (but see below).

4.   At the completion of the tests, Dr. Kasprzak will make all the data available to all the contributors.  Raw tire data is rare and quite valuable, I suggest that individual teams nominate one person to keep the data private and secure (not posted on websites, etc!).

5.  Excess funds will be applied to future tire tests.  When the time comes to dissolve the FSAE TTC, remaining funds will be put toward prizes given at the FSAE Competitions.


II.  Joining the FSAE TTC

Payment must accompany registration.  Due to problems with electronic
fund transfers I am now only accepting checks / drafts.  The USA
banking system does not "play nicely" with other parts of the world.
Problems have included extra hidden fees (at originating banks and
intermediate banks), incomplete information supplied by my bank, and
many other unique and time consuming problems.  For non-USA teams,
please read the following carefully--the check MUST be:

  • Drawn on a USA bank (usually this means that there is a USA bank
    name and address printed on the check).
  • In US Dollars with US banking system Routing and Account numbers.
    An example of these features can be seen here:
    https://www.key.com/images/chkimage.gif

Make the check payable to:

  Douglas Milliken, c/o FSAE Tire Test Consortium

Include a printout of the FSAE TTC registration form so I can identify your school and mail (post) to me at:

  Doug Milliken
  245 Brompton Road
  Buffalo, NY 14221
  USA

If your bank can't make a check that meets the requirements above, you
might try Travelex or Western Union--both of these services have been
used by teams outside the USA.

If your University requires it, we have prepared a price quote and an invoice (available on request).

IMPORTANT:  To complete your registration download and complete the
Registration Form.  Submit this form to Dr. Kasprzak .  Your registration information will be included in the online financial spreadsheet.

III.  Contribution by Milliken Research Associates, Inc.

MRA is pleased to donate the following to the FSAE TTC:

1.  Handle the finances as described above.

2.  Web space.  Please watch for progress updates (financial and technical) and answers to any questions.

3.    Nondimensional coefficient models of the tire data in Matlab,
including a small program to expand the coefficients back into data
for plotting or for use in other analysis.  See Race Car Vehicle Dynamics (and Race Car Vehicle Dynamics: Problems, Answers and Experiments) Chapter 14 for more details.



ACKNOWLEDGEMENT

Thanks to Doug Milliken and Milliken Research Associates, Inc. for providing the space for this webpage.

 


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